Maintenance and Troubleshooting for natural gas pipeline ball valves

Pipeline ball valve maintenance and management techniques
1. Maintenance and management of the construction period
During the construction period of the ball scientific management and maintenance is very important in the construction of the equipment management in place, maintain science, not only can ensure safety, and can greatly reduce the construction and operational management of costs. Major should note the following aspects: ① to the correct method of handling the valve, the valve to avoid mechanical damage. When the valve lifting, lifting belt can not be tied to the stem or actuators lifting, otherwise it will cause the stem bending diameter valve seal failure and gearbox destruction; Continue reading “Maintenance and Troubleshooting for natural gas pipeline ball valves”

Power plant ball valve Construction -standard production

Now there are some power plant  ball valve manufacturers are machining ball valve bodies from forged bar stock materials with massive wall thicknesses far exceeding that of rising stem valves. Some adopt the same ball valve body design on 1.5-inch and smaller sizes for all pressures classes—so that an ASME Class 1500 valve may actually have an ASME Class 4500 body. Usually Class150 300 600 800lb will have same body for SW/NPT connection valve, 900lb 1500lb will be one class.

80pcs forged steel ball valve for offshore oil platform
80pcs forged steel ball valve for offshore oil platform

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Nickel Aluminum Bronze Butterfly Valve

Nickel Aluminum Bronze Butterfly Valve  NI-AL Bronze Butterfly valve

Double eccentric and Three eccentric Butterfly valve

Butterfly valve Seat: PTFE RPTFE NBR EPDM FPM Nylon

or    SS+PTFE SS+RPTFE SS+PEEK SS+graphite

SS can be 304 316 316L 304L  nickel Inconel Monel  Duplex steel Super Duplex teel F51 F53

High pressure 300LB 12 Lug wafer type butterfly valve RPTFE seat High performance

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API6A wellhead Gate Valve Choke Valve- Lukoil Offshore Superstructure Platform

LUKOIL is one of the largest vertically integrated oil and gas companies in the world. Together with our partner, we have been succesfully executed challenging project for Lukoil Russia Off -Shore Superstructure Platform . One part of them is Wellhead Valve which design and manufacture  as per API6A  and meet High Pressure and High sophisiticated -(particle  wash) enviroment.

Include API6A slab gate valve (Mud gate valve2″ 3″ 5″   pressure : 7500PSI  5000PSI, PSL2 PR1 EE PU) and Throttle Control Valve-Choke valve(3″ PSL2 PR1 EE PU).

API6A slab gate valve (Mud gate valve2″ 3″ 5″  4130 body with B16.5 RTJ flange 7500PSI flange pressure : 7500PSI  5000PSI, PSL2 PR1 EE PU) and Throttle Control Valve-Choke valve(3″ PSL2 PR1 EE PU).

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Sight Glass Valve Casting

Sight glass


Stainless-steel-straight-type-sight-valve-body-casting:Double window Straight sight Glass offers a quick, economical and reliable way to check the medium through industrial process lines. Our products are featured with strength, reliability and durability, accuracy,. It has widely used in Petroleum, chemical, pharmaceutical, food industrial.Our glasses are designed with perfection and precision to withstand extreme temperature.

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Triple offset Butterfly Valve for Slovakia power plant

These DN600 PN6 Metal seated Butterfly valve are triple offset design with seal ring: ss+graphite Body material: A216 WCB Double flanged connection with special face to face:600mm. The butterfly are used for cooling water in slovakia power plant ~~. Total 16 pieces require shipment in 50 days.

Mark of casting : in body there will be :valve size, valve pressure, valve body material, valve heat no. valve flow direction.

DN600-PN6-butterfly-valve-casting-mark

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API high pressure and high temperature power plant gate valve

The power plant valve usually should be high pressure and high temperature with medium water, steam, air. So material WCB, WC6, WC9 are widedly usded as main body material. The valve are designed with pressure seal bonnet for class 600 900, 1500, 2500 depends on size and working condition. The valve are usually with butt weld ends connection to avoid any leakage.Hard face sealing surface are often adopted.

Following are some pic of Power plant gate valves SGV offer.

Body inner side machining:

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Top entry Metal seated Butterfly valve for pipeline

Top entry butterfly valves are different with side entry butterfly valves, top entry butterfly valves are designed able to disassemble valve and take trim out without remove valve from pipelines. Usually these valve are metal seated triple eccentric with weld connection.

The cost of top entry butterfly valves are higher than side entry butterfly valves much more. but it deserves it sometimes. These valves are designed with carbon steel/alloy/stainless steel material body and disc. Pressure scope: PN2.5 ~PN40. Design standard: EN593 or API609.

Top entry three eccentric butterfly valves with weld ends PN25 DN600 Multi-layers seal ring: SS+graphite.

Topentry butterfly valve with butt weld ends:EN593 BUTTERFLY VALVE FOR district heating in valves.PN25 DN600 butt weld ends Bi-directional application

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Forged steel Valve are ready for Deliver in time by Stock and Semi-finished Plan/arrangement

Nowadays there is an trend require for quicker and quicker deliver  with small and customized order in Valve industry, especially for small sized forged steel valve. Due to limit valve kinds and low unit value compare with large size valves, stock is workable and semi-finished products able for most normal material like A105, 20steel, F304, F316. LF2 and F11, F22, Monel, Duplex steel, Hastelloy alloy are possible when required. Connection: double flanged, socket weld, Threaded, butt weld valves and main four stock type valves.

Semi-finished products makes us to complete most 90% order winthin 2 weeks and shipment in 3 weeks. Like API602 A105 gate valves 800lb Socket weld connection, Stock or part semi-finished products are available. Semi-finished products reduce stock level and able to cover most production line. Usually just fine machining and assemble/test needed.

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