Feature and Function of Plug /Cock valve, safety valve, steam trap, pressure relief valve, check valve

5. Cock Valve

It refers to a kind of valve whose closing parts are plunger-shaped rotary valves. The opening or closing of the valve can be realized by 90 degree rotation to make the opening on the valve plug and the opening on the valve body open or separate. The shape of the valve plug can be cylindrical or conical. Its principle is basically similar to that of ball valves. Ball valves are developed on the basis of cock valves. They are mainly used in oil field exploitation and petrochemical industry.

invert pressure balance oil Lubricated APIplug valve 300LB

Continue reading “Feature and Function of Plug /Cock valve, safety valve, steam trap, pressure relief valve, check valve”

VALVE TYPE SPECIFICATIONS/GEAR REQUIREMENT-ball,gate,globe,check,butterfly valve

VALVE TYPE SPECIFICATIONS

1 BALL VALVES
Ball valves shall be provided with the following:
• Lockable device (opened and closed).
• Blow-out proof stem.
• Split body design.
• Anti static device tested in accordance with ISO 17292 or API 6D as applicable.
• Trunnion mounted ball valves shall have a cavity relief seat.
• Suitable for bi-directional use.
• Ball shall be solid. Hollow ball is subject to MISC/MMHE approval.
• Ball position indicator.
Floating ball valves are acceptable up to 6” in class 150 and 300, 3” in class 600. Continue reading “VALVE TYPE SPECIFICATIONS/GEAR REQUIREMENT-ball,gate,globe,check,butterfly valve”

لوحة مزدوجة أو تحقق سوينغ فحص صمام فراشة نوع

اسم المنتج: الثنائي ربيع القرص المحملة فحص الصمام (ويسمى أيضا صمام لوحة مزدوجة أو تحقق سوينغ فحص صمام فراشة نوع)

صمام ثنائي لوحة الاختيار تقدم وسيلة غير مكلفة لحماية خط أنابيب الخاص بك، فمن ضوء في، الوزن المدمجة، تصميم منظم قصيرة، مقاومة التدفق المنخفض، مقارنة مع التقليدية ذات حواف صمام الاختيار البديل .

ومعيار النطاق:
الحجم: NPS 2 “~ 48” DN50 ~ DN1200
التقييم الضغط: فئة 150 ~ 2500 ~ PN2.5 PN420
الاتصال: نوع الرقاقة، ذات حواف النوع، نوع مقبض كامل أو نوع العروه الانقسام، إذا requied نهاية بعقب ولد نهاية المحور، وهي متاحة أيضا
هيئة المواد: الكربون الصلب والفولاذ المقاوم للصدأ، ودوبلكس على الوجهين سوبر، والتيتانيوم، و Inconel
القرص: الفولاذ المقاوم للصدأ، ودوبلكس على الوجهين سوبر، والتيتانيوم، و Inconel
الربيع: و Inconel Continue reading “لوحة مزدوجة أو تحقق سوينغ فحص صمام فراشة نوع”

API 602 Forged Steel Check Valves(BS5352/MSS SP-118)

API 602, BS5352, MSS SP-118 Forged Steel Check Valves Flanged, Flangeless, Threaded and Welding Ends

Forged steel check valves of Sangong are available in three bonnet designs.
The first design is the Bolted Bonnet, with male-female joint, spiral wound gasket, made in F304l/graphite. Ring joint gasket is available if required. The second design is in the welded bonnet, with a threaded and seal welded joint. On request a full penetration strength welded joint is available. The third design is the pressure seal bonnet, with a threaded and pressure seal bonnet joint.
The forged check valves are also available in three different design configurations. These are piston check valve type, ball check or swing check types. Besides, construction can be as follows:
1.Full port if required or conventional port, reduce port
2.Inside spring can be equipped if required
3. Disc can change for soft seal disc and ball disc.
4. Socket weld ends conform to ASME B16.11
Screwed ends(NPT) conform to ANSI/ASME B1.20.1
Butt-welded conform to ANSI B16.25
Flanged check valve ends conform to ANSI B16.5

Application standards
Design and manufacture as per:  API 602, BS5352, MSS SP-118
Test and inspection as per: API 598

API 602 – Compact Steel Gate, Globe, Check Valves – Flanged, Threaded, Welding, and Extended-Body Ends. The standard covers threaded-end, socket-welding-end, butt-welding-end, and flanged-end compact carbon steel valves in sizes NPS4 and smaller.

BS 5352 – Specification for steel wedge gate, globe and check valves 50 mm and smaller for the petroleum, petrochemical and allied industries

MSS SP-118 – Compact Steel Globe and Check Valves – Flanged, Flangeless, Threaded and Welding Ends (Chemical and Petroleum Refinery Service)

This MSS Standard Practice covers flanged end, threaded end, socked-welding end, and butt-welding end compact steel globe and check valves. The term “compact” is used to identify the valves covered by this Standard Practice as reduced seat port valves. Valve sizes correspond to nominal pipe sizes listed in ASME B36.10M and B36.19M. Flanged, flangeless, and butt weld end valves are limited to sizes NPS 4 and smaller; threaded and socked welding end valves are limited to sizes NPS 2 1/2 and smaller. Valves covered under this Standard Practice shall meet the requirements of ASME B16.34, “Standard Glass”.

API 598 Valve Inspection and Testing. The standard covers inspection, supplementary examination, and pressure test requirements for both resilient-seated and metal-to-metal seated gate, globe, plug, ball, check, and butterfly valves. Pertains to inspection by the purchaser and to any supplementary examinations the purchaser may require at the valve manufacturer’s plant.

Tilting disc swing check valve

The tilting-disc swing check valve is another variant of the basic type of check valve. In these valves, the disc swings partly through the seat. The geometry for sealing and avoiding jamming is more complicated than for other swing checks. One variety pivots the disc in the seat area – but somewhat off-center. This means that the zones around the pivot are more difficult to seal, analogous to the problem of the symmetrical butterfly valve. The disc is nearly balanced, reducing slamming. Seal material is basically Buna-N, but Viton, Teflon, and even monel are possible. The valve is a very short wafter type, so the open disc protrudes beyond the body.
Tilting-disc valves with the pivot outside the seating area are available in many forms. The geometry of the pivot location and angle of the seating surfaces allows the disc to lift away from the seat at all points and prevents the disc from becoming wedged so tightly in the seat that it cannot move. Extreme and sudden temperature changes and differentials get close consideration in this. The disc and seat may be likened to a slice from a bottle stopper, made at an oblique angle to the cone axis to allow the “stopper” to be removed by a twist about the pivot downstream. The machining of the oval seat ring and disc in this valve requires skill. In some instances, the cone is cut at right angles, but location of the pivot downstream and above the valve axis permits the top of the disc to swing through the seat.
In some tilting-disc check valves, the disc has a slight clearance on the pivot, to help assure a tight seat. In other tilting-disc vales, the heavy pivot shaft is rigidly attached to the disc and supported in close-clearance bearings. The pivot shaft is generally large-diameter in tilting-disc valves, so attachment of dashpots, indicators, and limit switches is easy.
Because of the partial balance of the disc, the fluid-dynamic characteristics of the disc are important. The forward-flowing fluid must open the disc easily, and then hold it open with little flutter. When flow slows and stops, the disc must close quickly and silently. Several tilting discs have curved undersurfaces to develop fluid-dynamic forces. One variety has a flap above the main disc, which also serves to limit disc opening, removing a load from the main disc.
Access to the internals of some tilting-disc check valves, when they are mounted in the line, is through conventional bonnets or removable plates. The internals of other models are inaccessible, because the valve body is of the wafer or short-spool type. In general, valves that must be welded into the line tend to resemble the standard types of checks, with welds at a safe distance from the seat. One line of tilting-disc checks has obliquely split bodies for pressure classes to 1500 ANSI, but is a wafer body between weld-end flanges in higher-pressure classes.
SGV Tilting Disc Check Valves consist of a cylindrical housing, with a pivoted circular disc. The pivots are located just above the center of the disc, and offset from the plane of the body seat. This design gives a bell-crank action to the disc. The seat is of circular bevel type and the disc drops in or out of contact without rubbing or sliding.It is mounted at the outlet pipeline of the pressurized output water pump in industrial (and urban) water supply and drainage system,high-rises, sewage discharge, hotel and restaurants, functioned to cut off the backflow of medium and eliminate destructive water hammer.
Featured by small volume, lightweight, Low head loss ,easy installation, Energy efficient, little occupation of space, saver if time and labor for servicing and maintenance, and etc., this valve is an optimal solution for water supply and drainage products

Contact Sangong for more information

Válvula de balanço, API dupla flange Válvula de balanço, API flanged swing check valve

Nome do produto: Válvula de balanço (swing type check valve)

É geralmente apareceu com dupla flange da válvula de verificação do balanço, uma válvula de retenção tradicional, tem aplicação extremamente ampla. É simples e confiável, o que significa que a tecnologia é bastante maduro e estável, fácil de reparar. API válvula de swing e balanço DIN válvula adotar disco diferente pendurado estrutura.

Standard e escopo:

 Tamanho: NPS 2 “~ 36” DN50 ~ DN900
Avaliação da pressão: Classe 150 ~ 2500 PN2.5 ~ PN100
Conexão: face aumentado, Soldar, face Anel conjunta, face Masculino, Feminino rosto, solda de soquete e assim por diante
Material: aço carbono, aço inoxidável, liga e assim por diante
Projeto e Fabricação: ASME B16.34 e API 6D, BS EN 1868, DIN 3840
Inspeção e teste: API 598 ou API 6D, BS EN12569
Dimensão final flange: ASME B16.5 (NPS para ≤ 24); ASME B 16,47 série B (o nosso padrão normal), API 605 ou ASME B16.47 série A, MSS SP-44 (para NPS> 24; BS EN 1092 – 1
BW dimensão final: ASME B16.25
Soldadas-dimensão: ASME B16.11
De ponta a ponta: ASME B16.10, BS EN 558-1, DIN 3202, ISO 5752
TEMPERATURA E PRESSÃO: ASME B16.34
Dimensão da parede espessura: API 600 e BS 1868, API603 
Característica de projeto
Assento
Para o carbono válvula de retenção de aço swing, o assento é normalmente de aço forjado. A superfície de vedação da sede de pulverização é soldada com liga dura exigidas pelo cliente. Sede roscada renovável é usado para NPS ≤ 8 válvulas, e soldados no assento também pode ser opcional se a ser solicitado pelo cliente. Soldado no assento é usado para NPS ≥ 10 carbono válvulas de aço.

Para Válvula de aço inoxidável de verificação, assento integral é usualmente adotados, ou para soldar liga dura diretamente integralmente. Rosqueado ou soldada no lugar também é opcional para válvula de aço inoxidável de verificação, se necessário.

Corpo-a-Bonnet Conjunto: Junta
Aço inoxidável + de grafite flexível feridos é usado para Class150 e Class300 válvula de retenção; aço inoxidável + de grafite flexível feridos é usado para Class600 válvula de retenção, e junta conjunta também é opcional para Class600 válvula de retenção; junta anel comum é usado para Class900 válvula de retenção , projeto do selo de pressão é usado para Class1500 ~ Class2500 válvulas de retenção.

Conexão corpo e capota
O corpo ea capota de Class150 ~ Class900 válvulas de retenção são normalmente conectados com pregos e porcas. E o corpo e tampa de Class1500 ~ Class2500 válvulas de retenção são geralmente do projeto Selo de pressão.

Back to Manufacturer of Ball Valve,Gate Valve,Butterfly Valve,Check Valve,Special Valve, -China Sangong Flow Control

Dual plate check valve – wafer or lug or flange type dual plate check valve

Check valves are automatic in operation and designed to prevent reversal of flow in fluid piping systems. So when the medium is back-going, valve disc will automatically close to avoid accidents. The check valves are maintained open by the flow of fluid in the forward direction and are closed by a spring force, or by the weight of the closing mechanism, or by back pressure of the fluid.

Dual plate check valve , one type check valve, typicaly see with wafer dual plate check valve, lug type dual plate check valve, flanged dual plate check valve, as per connection type, butt weld is very rare. It is also called split disc check valve, butterfly check valve(like a butterfly valve, this type valve has more similar structure with butterfly valve, compare with gate, globe, ball valve), duo disc spring loaded check valve(double disc with spring).

SGV offer dual plate check valve with stainless steel trim, usually CF8, CF8M, CF3,CF3M,(304, 316,304L,316L) Duplex steel, carbon steel disc is available but not suggested, Enconel spring, metal seating, is our noraml combination( with stem, spring, washer, gasket, hex nut and other necessary fittings).

It is designed to overcome the size and pressure drop limitations of the swing and disc type wafer check valves (somebody think dual plate is also swing type check valve ). It has many available types or modes so as to meet the generally complex and specific requirements, both in the industrial process and the daily life.

The disc(two plates)  of dual plate check valves are held against the seat by a torsion spring mounted on the hinge. And the external mounted retainer pins of valve are needed to hold the hinge in the centre of the flow path. Besides, an improved design secures the hinge internally and the valve mechanism is entirely sealed within the body so to prevent out leakages caused by retainer pin effectively.

Usually Applied Standard:

Design and manufacture: API594, API6D, JB/T8937.
Pressure-Temperature grade: ANSIB16,34, DIN2401, GB/T9124, HG20604, HG20605, SH3406, JB/T74, ANSI B16.34                                                                                             Length of structure (face to face,end to end): API594, API6D, DIN3202, JB/T8937             Inspection and test : API598, JB/T9092                                                                             Pipe flange:APIT605,ASMEB16.47,ANSIB16.5,DIN2543~2548,JB/T74~90,GB/T9112/9124, HG20592~20635, SH3406,  GB/T13042,

Check valve-Non-return valves:lift check valve,swing check valve,butterfly check valve,dual plate check vavle,tilting disc check valve

Check Valve
Check valves or Non-return valves (NRV) are normally installed in piping to avoid back flow. Rotating equipment such as pump, compressor, etc will always be equipped with NRV(s) on the discharge to avoid back flow when rotating equipment is shut. Back flow creates severe surging to the rotating equipment and potentially damage the equipment. In certain process system, NRV will be employed to avoid contamination, overheating, etc due to back flow.
Check valves or Non-return valves (NRV) -One way valve is basically an automatic valve open to allow forward flow and close to against reverse flow. In principle, it split into four basic types. There are swing, dual-plate, tilting disc and lifting type. Wrong selection of check valve type can leads to operability problem, leakage and continual maintenance issue.

Lift Check valves

– higher pressure drop is expected.
– equipped with small return spring to facilitate valve closure on reverse flow
– two type of seat. hard seat for for high differential pressure sealing and resilient seat for low differential pressure sealing
– shortest travel length. Fastest response.
– excellent performance for low and/or pulsating flows
– not good for fluid with particles
– Body install horizontal with disc / piston vertically
– Small check valve range from 1/2″ to 2″ lift piston type check valve
– Prefer operate in full open position
Minimum Recommended Line Velocity, Vmin (ft/s) = 12 SQRT (v)
where
v = Specific Volume of the Fluid (ft3/lb)

Swing Check Valve

– Tight sealing / shut-off
– Low pressure drop
– Susceptible to water hammer
– Not good for low flow and/or pulsating flow
– Vertical (upward flow) & horizontal installation
– Easiest check valve to maintain
– Prefer operate in full open position
Swing check valves should be sized such that the flow velocity in the line is sufficient to hold the disc in the fully open position.
Minimum Recommended Line Velocity, Vmin (ft/s) = 75 SQRT(v)
where
v = Specific Volume of the Fluid (ft3/lb)

Dual plate Check valve

The characteristic of dual plate check valve is pretty same as swing check valve.
– low pressure drop
– Not good for low flow and/or pulsating flow
– Vertical (upward flow) & horizontal installation
– Faster opening and closure compare to swing check valve
– Susceptible to water hammer (lesser than Swing check valve)
– Prefer operate in full open position

Tilting Disc Check Valves

– Fast opening and closing without damage to disc and seat
– Stable at low and pulsating flows
– Moderate pressure drop. Lower than lifting check valve but higher than swing check valve
– Vertical (upward) & horizontal installation
– Moderate tight sealing
– Prefer operate in full open position
Minimum Recommended Line Velocity, Vmin (ft/s) = 24 sqrt (v)
where
v = Specific Volume of the Fluid (ft3/lb)

Selection Consideration
There are four (4) main criteria shall be considered for the selection of check valve type :
non-slam characteristic
pressure loss
cost
application
Comparative rating for each type of check valve have been provided for these criteria (specifically first two technical criteria). These rating will be plotted on a Check Valve Comparative Selection Chart and together budget for final selection.

 

Valve design requirement and Valve operator requirement for Ball,Gate,Globe,Check,Needle,Butterfly Valve-Project SGPK03

VALVE DESIGN REQUIREMENTS

8.1 Valves shall comply with the relevant standards and codes as specified herein and in the valve data sheets.

2 Ball Valves
All ball valves shall be of a fire tested design to BS6755 Pt 2, API 6FA or API 607,certified accordingly and fitted with fire safe seals.
Valves shall be of anti-static design with blow out proof stems.
The design of all ball valves shall incorporate body cavity pressure relief, which shall be achieved through seat design. A hole drilled in the ball to achieve body cavity relief is not acceptable.
Ball valves shall be reduced bore pattern, unless otherwise specified full bore on the individual data sheets. Reduced bores shall be limited to one line size smaller than body size.

Continue reading “Valve design requirement and Valve operator requirement for Ball,Gate,Globe,Check,Needle,Butterfly Valve-Project SGPK03”