Válvula de balanço, API dupla flange Válvula de balanço, API flanged swing check valve

Nome do produto: Válvula de balanço (swing type check valve)

É geralmente apareceu com dupla flange da válvula de verificação do balanço, uma válvula de retenção tradicional, tem aplicação extremamente ampla. É simples e confiável, o que significa que a tecnologia é bastante maduro e estável, fácil de reparar. API válvula de swing e balanço DIN válvula adotar disco diferente pendurado estrutura.

Standard e escopo:

 Tamanho: NPS 2 “~ 36” DN50 ~ DN900
Avaliação da pressão: Classe 150 ~ 2500 PN2.5 ~ PN100
Conexão: face aumentado, Soldar, face Anel conjunta, face Masculino, Feminino rosto, solda de soquete e assim por diante
Material: aço carbono, aço inoxidável, liga e assim por diante
Projeto e Fabricação: ASME B16.34 e API 6D, BS EN 1868, DIN 3840
Inspeção e teste: API 598 ou API 6D, BS EN12569
Dimensão final flange: ASME B16.5 (NPS para ≤ 24); ASME B 16,47 série B (o nosso padrão normal), API 605 ou ASME B16.47 série A, MSS SP-44 (para NPS> 24; BS EN 1092 – 1
BW dimensão final: ASME B16.25
Soldadas-dimensão: ASME B16.11
De ponta a ponta: ASME B16.10, BS EN 558-1, DIN 3202, ISO 5752
TEMPERATURA E PRESSÃO: ASME B16.34
Dimensão da parede espessura: API 600 e BS 1868, API603 
Característica de projeto
Assento
Para o carbono válvula de retenção de aço swing, o assento é normalmente de aço forjado. A superfície de vedação da sede de pulverização é soldada com liga dura exigidas pelo cliente. Sede roscada renovável é usado para NPS ≤ 8 válvulas, e soldados no assento também pode ser opcional se a ser solicitado pelo cliente. Soldado no assento é usado para NPS ≥ 10 carbono válvulas de aço.

Para Válvula de aço inoxidável de verificação, assento integral é usualmente adotados, ou para soldar liga dura diretamente integralmente. Rosqueado ou soldada no lugar também é opcional para válvula de aço inoxidável de verificação, se necessário.

Corpo-a-Bonnet Conjunto: Junta
Aço inoxidável + de grafite flexível feridos é usado para Class150 e Class300 válvula de retenção; aço inoxidável + de grafite flexível feridos é usado para Class600 válvula de retenção, e junta conjunta também é opcional para Class600 válvula de retenção; junta anel comum é usado para Class900 válvula de retenção , projeto do selo de pressão é usado para Class1500 ~ Class2500 válvulas de retenção.

Conexão corpo e capota
O corpo ea capota de Class150 ~ Class900 válvulas de retenção são normalmente conectados com pregos e porcas. E o corpo e tampa de Class1500 ~ Class2500 válvulas de retenção são geralmente do projeto Selo de pressão.

Back to Manufacturer of Ball Valve,Gate Valve,Butterfly Valve,Check Valve,Special Valve, -China Sangong Flow Control

Dual plate check valve – wafer or lug or flange type dual plate check valve

Check valves are automatic in operation and designed to prevent reversal of flow in fluid piping systems. So when the medium is back-going, valve disc will automatically close to avoid accidents. The check valves are maintained open by the flow of fluid in the forward direction and are closed by a spring force, or by the weight of the closing mechanism, or by back pressure of the fluid.

Dual plate check valve , one type check valve, typicaly see with wafer dual plate check valve, lug type dual plate check valve, flanged dual plate check valve, as per connection type, butt weld is very rare. It is also called split disc check valve, butterfly check valve(like a butterfly valve, this type valve has more similar structure with butterfly valve, compare with gate, globe, ball valve), duo disc spring loaded check valve(double disc with spring).

SGV offer dual plate check valve with stainless steel trim, usually CF8, CF8M, CF3,CF3M,(304, 316,304L,316L) Duplex steel, carbon steel disc is available but not suggested, Enconel spring, metal seating, is our noraml combination( with stem, spring, washer, gasket, hex nut and other necessary fittings).

It is designed to overcome the size and pressure drop limitations of the swing and disc type wafer check valves (somebody think dual plate is also swing type check valve ). It has many available types or modes so as to meet the generally complex and specific requirements, both in the industrial process and the daily life.

The disc(two plates)  of dual plate check valves are held against the seat by a torsion spring mounted on the hinge. And the external mounted retainer pins of valve are needed to hold the hinge in the centre of the flow path. Besides, an improved design secures the hinge internally and the valve mechanism is entirely sealed within the body so to prevent out leakages caused by retainer pin effectively.

Usually Applied Standard:

Design and manufacture: API594, API6D, JB/T8937.
Pressure-Temperature grade: ANSIB16,34, DIN2401, GB/T9124, HG20604, HG20605, SH3406, JB/T74, ANSI B16.34                                                                                             Length of structure (face to face,end to end): API594, API6D, DIN3202, JB/T8937             Inspection and test : API598, JB/T9092                                                                             Pipe flange:APIT605,ASMEB16.47,ANSIB16.5,DIN2543~2548,JB/T74~90,GB/T9112/9124, HG20592~20635, SH3406,  GB/T13042,

Check valve-Non-return valves:lift check valve,swing check valve,butterfly check valve,dual plate check vavle,tilting disc check valve

Check Valve
Check valves or Non-return valves (NRV) are normally installed in piping to avoid back flow. Rotating equipment such as pump, compressor, etc will always be equipped with NRV(s) on the discharge to avoid back flow when rotating equipment is shut. Back flow creates severe surging to the rotating equipment and potentially damage the equipment. In certain process system, NRV will be employed to avoid contamination, overheating, etc due to back flow.
Check valves or Non-return valves (NRV) -One way valve is basically an automatic valve open to allow forward flow and close to against reverse flow. In principle, it split into four basic types. There are swing, dual-plate, tilting disc and lifting type. Wrong selection of check valve type can leads to operability problem, leakage and continual maintenance issue.

Lift Check valves

– higher pressure drop is expected.
– equipped with small return spring to facilitate valve closure on reverse flow
– two type of seat. hard seat for for high differential pressure sealing and resilient seat for low differential pressure sealing
– shortest travel length. Fastest response.
– excellent performance for low and/or pulsating flows
– not good for fluid with particles
– Body install horizontal with disc / piston vertically
– Small check valve range from 1/2″ to 2″ lift piston type check valve
– Prefer operate in full open position
Minimum Recommended Line Velocity, Vmin (ft/s) = 12 SQRT (v)
where
v = Specific Volume of the Fluid (ft3/lb)

Swing Check Valve

– Tight sealing / shut-off
– Low pressure drop
– Susceptible to water hammer
– Not good for low flow and/or pulsating flow
– Vertical (upward flow) & horizontal installation
– Easiest check valve to maintain
– Prefer operate in full open position
Swing check valves should be sized such that the flow velocity in the line is sufficient to hold the disc in the fully open position.
Minimum Recommended Line Velocity, Vmin (ft/s) = 75 SQRT(v)
where
v = Specific Volume of the Fluid (ft3/lb)

Dual plate Check valve

The characteristic of dual plate check valve is pretty same as swing check valve.
– low pressure drop
– Not good for low flow and/or pulsating flow
– Vertical (upward flow) & horizontal installation
– Faster opening and closure compare to swing check valve
– Susceptible to water hammer (lesser than Swing check valve)
– Prefer operate in full open position

Tilting Disc Check Valves

– Fast opening and closing without damage to disc and seat
– Stable at low and pulsating flows
– Moderate pressure drop. Lower than lifting check valve but higher than swing check valve
– Vertical (upward) & horizontal installation
– Moderate tight sealing
– Prefer operate in full open position
Minimum Recommended Line Velocity, Vmin (ft/s) = 24 sqrt (v)
where
v = Specific Volume of the Fluid (ft3/lb)

Selection Consideration
There are four (4) main criteria shall be considered for the selection of check valve type :
non-slam characteristic
pressure loss
cost
application
Comparative rating for each type of check valve have been provided for these criteria (specifically first two technical criteria). These rating will be plotted on a Check Valve Comparative Selection Chart and together budget for final selection.

 

Valve Testing, Marking, Shippment Preparation, Dimension, Inspection, Substitution&Variation, Guarantee, Cercification&Tracebility, Documentation Requirement -Project SGPK03

12. TESTING
1 Floating ball, gate, globe, needle and piston check valves, shall be pressure tested in accordance with BS6755 Part 1, leakage rate ‘A’ (i.e. zero) unless specified
otherwise in the data sheet.
2 Trunnion mounted ball, butterfly, swing check and dual plate wafer check valves,
shall be pressure tested in accordance with API 598. Butterfly valves 14”NPS and
larger shall also be subjected to a disk strength test in accordance with BS5155.
3 Where stated on the valve data sheet, fire type-testing shall be in accordance with BS6755 Part 2, API 6FA or API 607 as applicable. All valves offered shall be
qualified by applicable fire test certification, details of which shall be available for Purchaser review, if requested.

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Valve design requirement and Valve operator requirement for Ball,Gate,Globe,Check,Needle,Butterfly Valve-Project SGPK03

VALVE DESIGN REQUIREMENTS

8.1 Valves shall comply with the relevant standards and codes as specified herein and in the valve data sheets.

2 Ball Valves
All ball valves shall be of a fire tested design to BS6755 Pt 2, API 6FA or API 607,certified accordingly and fitted with fire safe seals.
Valves shall be of anti-static design with blow out proof stems.
The design of all ball valves shall incorporate body cavity pressure relief, which shall be achieved through seat design. A hole drilled in the ball to achieve body cavity relief is not acceptable.
Ball valves shall be reduced bore pattern, unless otherwise specified full bore on the individual data sheets. Reduced bores shall be limited to one line size smaller than body size.

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Valve Material requirement of carbon steel, austenitic stainless steel, duplex stainless steel, 17/4 PH stainless steel, soft seat and seal material (Part 1)- Executed project-SGPK03

Valve Material requirement of carbon steel, austenitic stainless steel, duplex stainless steel, 17/4 PH stainless steel, soft seat and seal material (Part 1)- Executed project-SGPK03

1.Carbon Steel and Impact Tested Carbon Steel

The chemical composition of carbon steel castings and forgings shall be limited as follows:

Carbon content 0.22% max

Carbon equivalent 0.43% max by ladle analysis where :

CEV = C + Mn/6 + (Cr+Mo+V)/5 +(Cu + Ni)/15

NACE MR0175 specified material shall also have limitations on chemical composition as follows :

Continue reading “Valve Material requirement of carbon steel, austenitic stainless steel, duplex stainless steel, 17/4 PH stainless steel, soft seat and seal material (Part 1)- Executed project-SGPK03”

Flow direction of globe valve, down-to-up or up-to-down, Stem diameter?

Generally speaking, the flow of globe vales is from down to up. It means the medium will go through from disc downside then out by upside. Globe valves usually adopt compulsory sealed design, so close valve by offer pressure to disc against seat. So if you want to open valve, the globe valve disc must overcome resistance made by stem and packing friction, medium pressure will offer adverse pressure which help open valve. It means you can use less force than closing valve. So the stem diameter should be larger, to avoid stem bending fault.(depends on metal material physical performance of stem ). In recent years, there are more and more valve pressure seal, the medium through upper disc to down disc, so the close valve force is smaller than the open valve force, valve shaft diameter are allowed to be smaller.

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Wafer type Dual plate check valve updated

SGV updated it’s product: Wafer type Dual plate check valve

It has many ways of calling, Dual plate, Duo disc, Double disc, Double plate check valve, it is swing type, also a butterfly type check valve, spring loaded to help return quickly. It is a retainerless check valve,  can be lug type, flanged type also. It has wide application by choose suitable material. Can be used for following industry, food, building, oil and gas, pipeline, chemical, petrochemical, waste water, transportation and so on.

More information, contact us

Vacuum Gate Valve – Product Maintenance & Installation Manual

Vacuum Gate Valve

Product Maintenance & Installation Manual

Sangong Flow Control Co.,Limited

 

Application

This Vacuum valve is used for vacuum and minus pressure system and cooling water system of thermal power plant, as well as minus pressure cooling water systems of chemical, medicine industries, used as cut off and stop device.

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Vacuum Globe Valve-Product Installation & Maintenance Manual

Vacuum Globe Valve

 

Sangong Flow Control Co.,Limited

 

Product Installation & Maintenance Manual

 

Service

This vacuum valve is mainly used in heat-engine plant’s vacuum minus pressure and condensation system, Petrochemical, Pharmaceuticals and other industry’s negative pressure condensation system. as a open-close and separation device.

Performance

1. Pressure: PN10~100.0bar

2. Nominal diameter: DN10~DN150mm

3.Medium: Water、Steam、Air、Oil

4. Working Temperature: Carbon steel t≤425  ,alloy t≤530

Working principle and structure

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